Doubling Warehouse Productivity in Parcel Operations

From 20,000 to 36,000 picks per shift through the right people, leadership and productivity model.

The Challenge

A leading global logistics company in Canada was struggling to achieve the workforce productivity levels required within a high-volume picking operation. Despite deploying 12 to 14 team members per shift, the operation was unable to consistently exceed 20,000 picks, with top individual performance reaching approximately 250 cases per hour.

The client needed a workforce solution capable of delivering greater throughput, stronger productivity and more reliable operational performance.

The Solution

Young Guns Canada introduced a dedicated workforce team supported by our proven productivity model and onsite Captain leadership.

Rather than simply filling shifts, the focus was on building a high-performing team from the ground up. Through clear expectations, strong leadership, performance visibility and a culture of accountability and support, the operation quickly established a new benchmark for performance.

Productivity wasn’t left to chance. Team members were supported and challenged to perform at their best, while leaders actively monitored operational performance throughout every shift to ensure targets remained on track.

The Impact

The results were quick to show. Our Young Guns team members consistently achieved between 400 and 500 cases per hour – double the productivity of the customer’s existing operation.

What had previously been a 20,000-pick operation evolved into a substantially higher-performing model. The team established a site record of 34,000 picks in a single shift with just 8 team members and later exceeded 36,000 units picked in a day, moving the operation significantly ahead of schedule.

Beyond the productivity gains, the client benefited from a workforce built around accountability, engagement and performance.

“By bringing in the right people and the right leadership, amazing things happen. That’s what our business is all about – building high performing teams that deliver exceptional outcomes for each other and our customers.”

Marco, Young Guns Operations Leader

Results at a Glance

  • Up to 2x higher productivity than the previous operating model
  • Average pick rates of 400–500 cases per hour
  • Site record of 34,000 picks achieved with just 8 team members
  • More than 36,000 units picked in a single day
  • Operation moved 36 hours ahead of schedule